April 19, 2025
2009 S80 Coolant Return Hose replacement | SwedeSpeed

2009 S80 Coolant Return Hose replacement | SwedeSpeed

Welcome to Swede Speed and thanks for finding us.
This is the best Volvo help site, period.
There are not any instructions for this hose.
This hose is not easy to replace. Everything is in the way.
Your hose is #39 so you can see how it is connected.
1st pic shows where it connects to the metal pipe.
Twist the grey tabs to the side, it spreads the lock and twist pull the hose off of the metal pipe.
It will really be stuck on and not want to pull off. Twist lock, push in and pull off.
New hose, push on, it auto snaps in place. Put lube on the inner hose 0-ring then snap in place.
Any repair history.
There are lots of things to check, watch, replace.
2nd pic red circle, this hose will wear from the inside out, split open dumping the coolant.
Hose 12 and o-ring 26. 26 does not come with 12.
While you are there, replace t-stat assembly.
Inspect drive belt and pullies. Belt will get cracks when old.
If doing drive belt/pulley service, replace water pump also.
Go to Volvo TechTips – Automotive Tech Info , view download all of the Tech Tip magazines.
There are various repair articles and older Volvo’s 2001-.
If the brake vacuum pump is leaking engine oil, there is a rebuild kit.
3rd pic, green square is vacuum pump. Also, belt pulley grease dried out, overheated,
melted plastic pulley part, belt shredded and made this mess. Had to do some repair on the wire harness.
If you have the RH top eng mount, last pics, they will wear out, go flat, causing engine vibration into car body. 2007-2008 did not have this mount, it was on the subframe. I do not remember what mount 2009 has. Ignition coils will melt internally, popping the fuse. Replace coils is unknown life.
FCPeuro.com should have all of these parts.
Do not get overwhelmed about doing DYI.
You will be a pro in no time.

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262 : Coolant pump, thermostat and cable, B6304T2
Fig. Description Qty. PS Part number
1 Thermostat kit 1.00 31355151
2 Gasket 1.00 30650891
3 Temperature gauge kit 1.00 30750926
4 O-ring 1.00 30713577
5 Temperature sensor 1.00 NS
6 Clip 1.00 30713576
7 Thermostat 1.00 NS
8 Thermostat housing 1.00 NS
9 Coolant pipe 1.00 31219976
10 Coolant pipe 1.00 31293053
11 Six point socket screw 4.00 986216 M6x25
12 Hose 1.00 30713530
13 Coolant pipe 1.00 31219144
14 Six point socket screw 4.00 986318 M7x20
15 Hose clamp 1.00 988027
16 Hose clamp 1.00 988024
17 Hose clamp 1.00 988027
18 Gasket 2.00 30650776
19 Flange screw 2.00 982757 M6x16
20 Six point socket screw 1.00 986214 M6x16
21 O-ring 1.00 982292
22 O-ring 1.00 975667
23 Hose clamp 1.00 988024
24 Nipple 1.00 31293434
25 Flange screw 1.00 982776 M7x20
26 O-ring 2.00 982292
27 Screw with pin 2.00 986697 M7x17x40
28 Water pump kit 1.00 31219000 CH -134000
Water pump kit 1.00 31293303 CH 134001-.
29 Water pump 1.00 NS
30 Sealing ring 1.00 30788237
31 Flange screw 6.00 982776 M7x20, CH -134000
Six point socket screw 6.00 998161 CH 134001-., M7x25
32 Guide pin 1.00 30750804
33 Coupling 1.00 31219096
34 Clutch 1.00 NS
35 Spacer 1.00 NS
36 Spring 1.00 NS
37 Guide pin 1.00 30750804
38 Hose, thermostat 1.00 30774512
39 Hose, return 1.00 30774513
40 Hose, outlet 1.00 30774514
41 Inlet pipe 1.00 30650738
42 Six point socket screw 2.00 988507 M6x14
43 O-ring 1.00 976045
44 Coolant pipe, upper 1.00 31219810 TURBO
45 Hollow screw 1.00 968179 M14x1.5×26
46 Gasket 2.00 969011
47 Coolant pipe, lower 1.00 31219809 TURBO
48 Hollow screw 1.00 968179 M14x1.5×26
49 Gasket 2.00 969011
50 Hose clamp 4.00 978171
51 Hose 2.00 30713305

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